Sheet Metal Prototype for Energy Industry

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Sheet Metal Prototype for Energy Industry

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Sheet Metal Prototype for Energy Industry

Material:Common materials: Aluminum (5052, 6061), Stainless Steel (304, 316), Mild Steel

Finish:Anodizing, Powder Coating

Description

We provide high-precision sheet metal prototyping for industries including new energy, medical devices, electronics, industrial machinery, and robotics. Designed for speed and accuracy, our services support functional prototyping, design validation, and short-run production.

Using advanced fabrication methods such as laser cutting, CNC bending, TIG/MIG welding, and surface finishing, we produce durable, test-ready parts with consistent quality and tight tolerances.

Materials include aluminum, stainless steel, and galvanized steel, selected for their strength, corrosion resistance, and application-specific performance. Whether you need a single prototype or a small production run, our flexible process helps you reduce lead times and move confidently toward final production.

Looking for custom sheet metal prototypes?
Get in touch for a quote or free design consultation.

Process

Material Selection	Selected based on application-specific needs for corrosion resistance, conductivity, strength, and environmental exposure
Design Review & DFM	Engineering team reviews 2D/3D files (STEP, DXF, DWG, etc.) Design-for-manufacturability (DFM) feedback provided to optimize cost, lead time, and performance
Laser Cutting / CNC Punching	High-speed laser cutting or CNC turret punching creates precise flat patterns Features like mounting holes, ventilation slots, and tabs are cut with tight tolerances (±0.1mm or better)
CNC Bending	Press brake machines perform multi-angle bends using custom tooling Ensures dimensional accuracy, consistent bend radii, and proper alignment for mounting
Welding & Fastening (if needed)	TIG/MIG welding, clinching, or riveting joins multiple sheet parts Spot welding or PEM inserts may be added depending on bracket complexity
Deburring & Surface Finishing	Edge deburring removes burrs and sharp corners for safety and assembly Optional finishes include: Anodizing (for aluminum) Powder coating Passivation (for stainless steel) Zinc plating (for mild steel) Laser marking or screen printing for branding or part ID
Quality Control Inspection	CMM, calipers, height gauges, and flatness testers check: Hole positions Bend angles Surface quality Tolerance adherence
Packaging & Delivery	Parts are cleaned, protected with film or foam, and packaged for safe transport Small-batch or prototype brackets typically delivered within 5–7 working days

Applications

For Solar Power, EV Charging Infrastructure & Energy Storage Systems

Precision sheet metal prototyping enables fast, cost-effective development of brackets and structural components critical to the clean energy sector. Using processes such as laser cutting, CNC bending, and TIG welding, these prototypes accelerate product validation and short-run production for field deployment and pilot programs.

Industry	Application Examples
Solar Mounting Systems & PV Module Hardware	Brackets for solar panel mounting rails, tilt-adjust frames, and roof attachment hardware Custom support brackets for solar inverters, junction boxes, and combiner enclosures
EV Charging Station Structures	Sheet metal brackets for charger head mounting, cable management arms, and pedestal bases Internal chassis brackets for power electronics, transformers, and cooling units
Battery Energy Storage Systems (BESS)	Mounting and securing brackets for lithium battery modules, cell arrays, and cooling plates Precision enclosures and internal supports for battery control systems
Power Electronics Enclosure Support Frames	Structural and grounding brackets for DC/DC converters, inverters, and power distribution units Custom busbar and connector supports
Field-Deployable Pilot and Demo Systems	Quick-turn sheet metal prototypes for live testing of pre-commercial solar or EV platforms Ideal for customer demos, grant-funded projects, or field trials

Specifications

Part number: RY-H0205

Materials Available: Plastic, Stainless Steel, Steel, Aluminum, etc.

Tolerance: ±0.05mm

Material Certificates: Available

MOQ:1 piece

Drawing Accepted: PRO/E, Auto CAD, SolidWorks, UG, CAD / CAM / CAE, PDF

RoHS/REACH Report: Available

Certificate: ISO9001:2015, ISO13485:2016

Non-disclosure agreement: Strictly sign a confidentiality agreement NDA to give you peace of mind．

Other CNC Parts

Email Us: mitani@rymachining.com

FAQ

What types of new energy components can be prototyped using sheet metal fabrication?

We produce battery enclosures, EV charging station housings, solar inverter panels, mounting brackets, and power distribution boxes—all tailored for mechanical testing, pilot runs, and design validation.

What materials are commonly used for sheet metal prototypes in energy applications?

We work with aluminum, stainless steel, and galvanized steel—chosen for their corrosion resistance, conductivity, lightweight properties, and ability to withstand harsh outdoor or high-voltage environments.

How fast can I receive a sheet metal prototype?

Lead times typically range from 3 to 7 business days, depending on complexity and finishing. We offer expedited services for urgent solar, EV, or battery storage development cycles.

Can prototypes match the final production quality?

Yes. Our sheet metal parts feature tight tolerances, clean bends, welded seams, and finished surfaces—closely resembling mass production results for accurate field testing and pre-launch marketing.

Are your sheet metal prototypes suitable for outdoor or industrial use?

Absolutely. We offer powder coating, anodizing, passivation, and other finishes to meet the durability and corrosion resistance requirements of outdoor and high-demand energy environments.

Outstanding Achievements and Partnerships

We take pride in our outstanding achievements and strong partnerships. Our commitment to great communication, service, and integrity has led to excellent results.

Join us as a valued partner, and together, we can make a positive impact on CNC.

Sheet Metal Prototype for Energy Industry - Rollyu

Sheet Metal Prototype for Energy Industry

Other CNC Parts

Email Us: mitani@rymachining.com

FAQ

Outstanding Achievements and Partnerships

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