Aluminum Black Powder Coating Metal Enclosure

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Aluminum Black Powder Coating Metal Enclosure

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5-BK01-Powder-Coating-Black-Light-Texture

Aluminum Black Powder Coating Metal Enclosure

Material:5052-H32 Aluminum

Finish:Black BK01 Light-Textured Powder Coat

Description

Built to perform in tough conditions, this aluminum power enclosure is manufactured from high-strength 5052-H32 sheet metal, known for its excellent corrosion resistance, structural integrity, and lightweight profile. Finished with a BK01 black powder coat featuring a fine-textured matte surface, it provides long-lasting protection against scratches, UV exposure, and outdoor elements.

Designed for electrical control panels, electrical enclosure, communication systems, energy distribution units, junction box, power enclosure, electrical housing, power supply housing, and industrial automation enclosures, this housing performs reliably in both indoor and outdoor environments. The enclosure supports custom CNC cutouts, hardware inserts, and mounting configurations, making it a practical and scalable solution for OEMs, system builders, and engineering teams.

Looking for a rugged, lightweight, and fully customizable aluminum enclosure?
Contact us today to discuss your project requirements or request a quote. Let’s build a solution that fits your exact specifications.

Process

Durable 5052-H32 Aluminum Power Enclosure with Black BK01 Light-Textured Powder Coat
Precision Sheet Metal Fabrication for Industrial and Electrical Applications

Aluminum 5052-H32 is widely chosen for power enclosures due to its excellent corrosion resistance, formability, and structural strength. Combined with a BK01 light-textured black powder coat, this enclosure delivers both rugged performance and a refined appearance suitable for demanding field, lab, or industrial environments.

Material Selection and CAD Review	Material: Aluminum 5052-H32 sheet, typically 1.5 mm to 3.0 mm thick Engineering team reviews 3D CAD models and 2D drawings for: Ventilation design Component clearance and mounting patterns Access panels, doors, or lids
Laser Cutting	High-precision laser machines are used to cut flat aluminum sheets Profiles, ports, mounting holes, and ventilation slots are cut in a single step
CNC Bending & Forming	Formed using CNC press brakes to achieve precise bend angles and radii Multistep forming sequences are used to create box-like enclosures, flanges, or integrated tabs
Welding, Hardware Insertion & Assembly	TIG welding or spot welding used for reinforcement or panel joins Installation of PEM fasteners, threaded studs, hinges, or locking mechanisms
Surface Preparation	Enclosure is cleaned, degreased, and surface-treated to prepare for coating Sandblasting or chemical etching may be used to promote powder adhesion
Powder Coating – BK01 Black Light-Textured Finish	Electrostatic application of BK01 black powder Light-textured matte surface provides a rugged, low-glare finish Parts are cured in an industrial oven at ~180–200°C
Inspection & Final Finishing	Visual and tactile inspection for coating uniformity and edge coverage Dimensional inspection for flatness, hole placement, and assembly alignment
Packaging & Labeling	Protective packaging with foam inserts or ESD-safe wrap Optional part serialization, barcode labeling, or silk-screened branding

Applications

Durable 5052-H32 Aluminum Power Enclosure with Black BK01 Light-Textured Powder Coat
Precision Sheet Metal Fabrication for Industrial and Electrical Applications

Material Selection and CAD Review	Material: Aluminum 5052-H32 sheet, typically 1.5 mm to 3.0 mm thick Engineering team reviews 3D CAD models and 2D drawings for: Ventilation design Component clearance and mounting patterns Access panels, doors, or lids
Laser Cutting	High-precision laser machines are used to cut flat aluminum sheets Profiles, ports, mounting holes, and ventilation slots are cut in a single step
CNC Bending & Forming	Formed using CNC press brakes to achieve precise bend angles and radii Multistep forming sequences are used to create box-like enclosures, flanges, or integrated tabs
Welding, Hardware Insertion & Assembly	TIG welding or spot welding used for reinforcement or panel joins Installation of PEM fasteners, threaded studs, hinges, or locking mechanisms
Surface Preparation	Enclosure is cleaned, degreased, and surface-treated to prepare for coating Sandblasting or chemical etching may be used to promote powder adhesion
Powder Coating – BK01 Black Light-Textured Finish	Electrostatic application of BK01 black powder Light-textured matte surface provides a rugged, low-glare finish Parts are cured in an industrial oven at ~180–200°C
Inspection & Final Finishing	Visual and tactile inspection for coating uniformity and edge coverage Dimensional inspection for flatness, hole placement, and assembly alignment
Packaging & Labeling	Protective packaging with foam inserts or ESD-safe wrap Optional part serialization, barcode labeling, or silk-screened branding

Specifications

Part number: RY-H00100

Materials Available: Stainless Steel, Steel, Aluminum, Brass, Plastic, etc.

Tolerance: ±0.05mm

Material Certificates: Available

Sub-assembly: Available with custom panel openings, PEM studs, gaskets, and internal features

MOQ:1 piece

Drawing Accepted: PRO/E, Auto CAD, SolidWorks, UG, CAD / CAM / CAE, PDF

RoHS/REACH Report: Available

Certificate: ISO9001:2015, ISO13485:2016

Non-disclosure agreement: Strictly sign a confidentiality agreement NDA to give you peace of mind

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Email Us: mitani@rymachining.com

FAQ

What are the advantages of using 5052-H32 aluminum for power enclosures?

5052-H32 aluminum offers an ideal balance of strength, corrosion resistance, and formability. It resists cracking during bending and is highly durable in both indoor and outdoor environments. This makes it a reliable choice for power enclosures exposed to harsh conditions or vibration.

What is BK01 powder coating, and why is it used?

BK01 is a black light-textured powder coat finish that provides a durable, UV-resistant, and scratch-resistant surface. It enhances the enclosure’s resistance to chemicals, abrasion, and weather exposure while delivering a clean, professional look suitable for industrial and commercial applications.

Can the enclosure be customized for specific power or control applications?

Yes. We offer full CNC customization, including:

Cutouts for connectors, fans, and displays
Mounting holes and hardware inserts (PEM studs, standoffs, etc.)

Hinges, latches, and gasket sealing options
This ensures compatibility with your specific wiring, electronics, or cooling requirements.

Is the enclosure suitable for outdoor or marine use?

Absolutely. 5052-H32 aluminum is naturally corrosion-resistant, and when combined with the BK01 powder coat, it becomes highly suitable for outdoor, coastal, and high-humidity environments. We also offer IP-rated sealing options for water and dust protection if required.

What industries commonly use this type of power enclosure?

This enclosure is widely used in:

Industrial automationand control systems
Renewable energy(solar, wind, EV charging)
Telecommunicationsand network equipment
Medical devices, test & measurement equipment

Transportation infrastructure (rail, traffic systems)

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Aluminum Black Powder Coating Metal Enclosure - Rollyu

Aluminum Black Powder Coating Metal Enclosure

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Email Us: mitani@rymachining.com

FAQ

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