CNC Rapid Prototyping for Medical Devices

Home >>
CNC Rapid Prototyping for Medical Devices

CNC Rapid Prototyping for Medical Devices

Material:Aluminum Alloys : 6061-T6, 7075-T6, 5052-H32, Stainless Steels : 316L (Medical Grade), 17-4PH, AISI 321 (Annealed), Titanium Alloys : Ti-6Al-4V (Grade 5), Copper Alloys : C110 (Electrolytic Tough Pitch Copper). Plastics & Polymers: (PEEK (Polyetheretherketone), Delrin (POM), Ultem (PEI), ABS / PMMA / PC (Polycarbonate),

Finish:Electropolishing

Description

Rollyu Precision offers rapid CNC prototyping services tailored for medical devices and high-tech equipment. We specialize in fast-turn, high-accuracy prototypes using 3-, 4-, and 5-axis CNC machining. Whether you need surgical tools, robotics components, optical mounts, or sensor housings, we deliver functional prototypes with tight tolerances (up to ±0.005mm) and production-grade materials like aluminum, stainless steel, titanium, Delrin, and Ultem.

Our ISO 9001:2015 and ISO 13485:2016 certified workflows ensure full traceability and quality control—ideal for industries requiring compliance, reliability, and speed. From design validation to bridge production, Rollyu supports your development with precision parts and short lead times.

Contact us to get a quote and accelerate your next breakthrough.

Process

Manufacturing Process for Rapid CNC Prototyping Services

DFM Review & Quotation	Analyze 3D CAD files (STEP/STP/IGES/SolidWorks), assess manufacturability, tolerances, materials, and provide cost/time estimates.
Material Selection	Choose suitable materials like aluminum (6061-T6, 7075), stainless steel (304, 316L, 17-4PH), titanium, or engineering plastics (PEEK, Delrin, Ultem) based on functionality, biocompatibility, or mechanical demands.
Toolpath Programming (CAM)	Generate CNC toolpaths using advanced CAM software to optimize speed, tool life, and surface finish. Includes strategies for 3-, 4-, or 5-axis machining.
CNC Machining	Execute CNC milling or turning operations to create complex geometries with high precision. Machines may include 3-axis, 5-axis, or mill-turn centers for parts with undercuts, slots, or tight tolerances (±0.01mm or tighter).
Post-Machining Operations	Includes tapping, threading, reaming, deburring, and polishing. Ensures functional fit and smooth edges for cleanroom compatibility or visual requirements.
Surface Finishing (Optional)	Apply anodizing, passivation, bead blasting, polishing, black oxide, or laser marking depending on application needs and compliance standards (e.g., ISO 13485, RoHS).
Inspection & Quality Control	Perform dimensional checks using CMM, optical comparators, and thread gauges. Verify material certificates, tolerances, and documentation per ISO 9001/13485 standards.
Packaging & Delivery	Cleanroom-compatible packaging, anti-static or moisture-proof wrapping as needed for sensitive components. Delivered with full traceability reports if required.

Applications

For Medical Devices & High-Tech Equipment

Rapid CNC prototyping is the go-to solution for engineers and product teams needing high-precision, functional prototypes that closely replicate final production parts. With tight tolerances, fast turnaround, and compatibility with production-grade materials, CNC machining is ideal for validation, testing, and limited-run builds in regulated and advanced industries.

Industry	Application Examples
Medical Devices	Surgical instrument prototypes, orthopedic implants, dental fixtures, sterilization trays
Diagnostic Equipment	Housings for imaging devices, sensor holders, brackets for test systems
Surgical Robotics	Structural arms, end effector mounts, precision motor housings
Rehabilitation Equipment	Ergonomic interfaces, mechanical linkage prototypes, actuator components
Wearable Medical Tech	Enclosures, connector mounts, biocompatible brackets
Photonics & Optics	Optical mounts, lens holders, laser beam alignment fixtures
Semiconductor & Electronics	Cooling plates, precision frames, socket interfaces
Laboratory Automation	Sample trays, robotic grippers, fluidic connectors
Aerospace Instrumentation	Sensor casings, avionics mounting plates, vibration-resistant brackets
Quantum Technology / Research	Vacuum-compatible components, micro-stage fixtures, complex brackets

Specifications

Part number: RY-H0208

Materials Available: Plastic, Stainless Steel, Steel, Aluminum, etc.

Tolerance: ±0.05mm

Material Certificates: Available

MOQ:1 piece

Drawing Accepted: PRO/E, Auto CAD, SolidWorks, UG, CAD / CAM / CAE, PDF

RoHS/REACH Report: Available

Certificate: ISO9001:2015, ISO13485:2016

Non-disclosure agreement: Strictly sign a confidentiality agreement NDA to give you peace of mind．

Other CNC Parts

Email Us: mitani@rymachining.com

FAQ

What materials are available for rapid CNC prototyping?

We offer a wide selection of materials, including aluminum (6061, 7075), stainless steel (304, 316, 17-4PH), titanium, PEEK, Delrin, Ultem, and more. These materials are commonly used in medical devices, robotics, photonics, and diagnostic equipment for their durability, biocompatibility, and thermal performance.

What tolerances can you achieve for medical and high-tech parts?

We routinely hold tight tolerances of ±0.01mm, and in certain cases, ±0.005mm depending on part geometry and material. These tolerances are ideal for surgical tools, sensor housings, and robotic joints that require high-precision performance.

How fast can I receive my CNC prototype?

Lead times typically range from 3 to 10 business days after design approval and material confirmation. We also offer expedited services for urgent projects, especially for functional testing or clinical validation in fast-moving R&D cycles.

Are your prototyping processes ISO certified?

Yes, Rollyu Precision is ISO 9001:2015 and ISO 13485:2016 certified, ensuring our CNC prototyping workflows meet the strict quality and traceability standards required for medical and high-tech industries.

Can you support bridge production or low-volume runs?

Absolutely. In addition to prototyping, we support low- to mid-volume production using the same CNC platforms, allowing a seamless transition from prototype to production. This is ideal for pilot runs, clinical trials, or niche equipment builds.

Outstanding Achievements and Partnerships

We take pride in our outstanding achievements and strong partnerships. Our commitment to great communication, service, and integrity has led to excellent results.

Join us as a valued partner, and together, we can make a positive impact on CNC.

CNC Rapid Prototyping for Medical Devices - Rollyu

CNC Rapid Prototyping for Medical Devices

Other CNC Parts

Email Us: mitani@rymachining.com

FAQ

Outstanding Achievements and Partnerships

Contact Us