3D Printing Prototype for Medical Devices

Home >>
3D Printing Prototype for Medical Devices

3D Printing Prototype for Medical Devices

Material:ABS

Finish:As-Printed / Raw Finish

Description

Accelerate your product development with precision 3D printing in durable engineering plastics and metals. Using FDM, SLA, and SLS technologies, we produce high-quality prototypes, functional components, and small-batch parts for medical, aerospace, robotics, and consumer applications. Our process ensures tight tolerances, fast lead times, and production flexibility—without the cost or delay of traditional tooling.

Parts are manufactured under ISO 9001:2015 and ISO 13485:2016 certified quality systems, ensuring traceability and compliance for both industrial and medical applications.

Need a custom housing or precision component? Contact us today to discuss your project or request a free quote.

Process

Custom ABS 3D Printing Services for Medical Devices — Cost-Effective Prototyping & Low-Volume Production

ABS 3D printing uses FDM technology to produce durable, high-precision medical prototypes with fast turnaround—ideal for housings, fixtures, and functional testing components in device development.

Part Design & File Preparation	ccepts CAD files in formats such as STL, STEP, IGES, or native SolidWorks Design is reviewed for printability, wall thickness, and support strategy DFM (Design for Manufacturability) review to reduce cost and optimize build time
Technology Selection: FDM / MJF / SLA (Depending on Need)	FDM (Fused Deposition Modeling) – Most Cost-Effective Layer-by-layer extrusion of ABS filament Best for functional prototypes, jigs, or durable mock-ups Excellent balance of strength, speed, and affordability
	MJF (Multi Jet Fusion) – For Better Surface & Batch Runs Ideal for fine features and small production runs of tooling, fixtures, and housings
	SLA (Stereolithography) – For High-Detail Visual Prototypes ABS-like resins used when appearance and dimensional accuracy are prioritized
3D Printing	Optimized orientation to minimize support and reduce material waste ABS parts printed with standard infill patterns or solid fills as required Build times vary from a few hours to a full day depending on size and volume
Post-Processing	Support removal (automated or manual) Surface finishing (e.g., vapor smoothing, light sanding, or media blasting) Optional painting, silk-screening, or EMI shielding for enclosure-grade parts
Inspection & Quality Control	Dimensional checks using calipers, 3D scanning, or fitment testing Surface finish and warpage inspection Sample validation for functional testing or fit/form assessment
Packaging & Delivery	Clean packaging for lab or clinical settings Serialized labels or assembly kits (if required) Expedited delivery available for time-sensitive medical projects

Applications

Affordable, Fast, and Functional Prototypes & Parts for Healthcare Innovation

ABS (Acrylonitrile Butadiene Styrene) is one of the most widely used thermoplastics in the medical industry for non-implantable, non-invasive components. With its balance of toughness, dimensional stability, and ease of post-processing, custom 3D printed ABS parts offer a cost-effective solution for early-stage development, functional testing, and pilot production.

Industry	Application Examples
Prototypes for Device Enclosures	Housing covers for diagnostic, monitoring, and portable medical equipment Rugged, testable alternatives before injection molding
Ergonomic Surgical Tool Handles & Casings	Custom-shaped grips and enclosures for handheld surgical or dental tools Designed to evaluate comfort, grip, and integration with electronics or sensors
Assembly Jigs & Custom Fixtures	Tailored jigs for part alignment, assembly, or quality checks in medical device production
Low-Volume Production of Internal Parts	Internal brackets, frames, or non-visible components in regulated products
Custom Lab and Testing Equipment	Enclosures, trays, and guides used in R&D labs, hospitals, and clinical testing centers
Medical Training Models & Simulation Devices	Anatomical models, trainer parts, and device mock-ups for education and demonstrations
Wearable Device Prototyping	Prototypes for fitness bands, glucose monitors, biosensors, and smart medical devices

Specifications

Part number: RY-H0201

Materials Available: Plastic, Stainless Steel, Steel, Aluminum, etc.

Tolerance: ±0.05mm

Material Certificates: Available

MOQ:1 piece

Drawing Accepted: PRO/E, Auto CAD, SolidWorks, UG, CAD / CAM / CAE, PDF

RoHS/REACH Report: Available

Certificate: ISO9001:2015, ISO13485:2016

Non-disclosure agreement: Strictly sign a confidentiality agreement NDA to give you peace of mind

Other CNC Parts

Email Us: mitani@rymachining.com

FAQ

Why choose ABS for 3D printing medical device components?

ABS offers a strong balance of durability, impact resistance, and dimensional stability, making it ideal for functional prototypes, housings, and low-risk components in medical devices.

Is ABS biocompatible for all medical applications?

While ABS is not suitable for implantable or long-term contact components, it is safe for external-use parts, device enclosures, and surgical tool prototypes. For direct patient contact, biocompatible resins are recommended.

How cost-effective is ABS 3D printing compared to other methods?

ABS 3D printing eliminates tooling costs, supports rapid iteration, and enables affordable low-volume production, making it significantly more cost-effective than injection molding for prototyping and short runs.

What level of precision can be achieved with ABS 3D printing?

Using FDM technology, we can achieve tolerances of ±0.2 mm, with improved results through design optimization and post-processing—suitable for most medical device development stages.

Can I request custom finishes or functional testing?

Yes. We offer post-processing services like sanding, vapor smoothing, painting, and basic functional testing to ensure parts meet visual and handling requirements for clinical evaluations or presentations.

Outstanding Achievements and Partnerships

We take pride in our outstanding achievements and strong partnerships. Our commitment to great communication, service, and integrity has led to excellent results.

Join us as a valued partner, and together, we can make a positive impact on CNC.

3D Printing Prototype for Medical Devices - Rollyu

3D Printing Prototype for Medical Devices

Other CNC Parts

Email Us: mitani@rymachining.com

FAQ

Outstanding Achievements and Partnerships

Contact Us